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The Importance of Routine Tank Inspections

Importance of Routine Tank Inspections

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Tank safety is paramount across various industries where storing liquids, gasses, and materials is pivotal in daily operations. Ensuring the integrity and safety of these tanks is not just a regulatory requirement but a moral obligation to prevent potential disasters. In this blog, we will explore the significance of regular tank inspections for safety, discuss essential tank safety measures, provide a comprehensive tank inspection checklist, and emphasize the importance of scheduled inspections in preventing tank failures.

Understanding the Significance of Tank Inspections for Safety:

Tank inspections are more than just routine procedures; they are the lifeline of safety in industries that rely on tanks for storage. These inspections involve meticulously examining the tank’s structural integrity, corrosion levels, material compatibility, and adherence to safety standards. Here’s why they are crucial:

  1. Preventing Catastrophic Failures: Neglecting tank inspections can lead to hazardous leaks, structural failures, and environmental contamination. Regular inspections are the first line of defense against these catastrophic events.
  • According to a report by the American Petroleum Institute (API), inadequate tank inspections contribute to approximately 10% of tank failures leading to hazardous leaks.
  • Neglected inspections have been linked to 15% of structural failures in industrial tanks.
  • Regular inspections have been shown to reduce the risk of catastrophic events by up to 80% 
  1. Minimizing Environmental Impact: Leaks and failures can result in soil and water pollution, causing long-term environmental harm. Tank inspections help prevent such disasters.
  • Environmental Protection Agency (EPA) data indicates that tank failures are responsible for 20% of soil and water pollution incidents.
  • Tank inspections have been proven to reduce the occurrence of soil and water pollution incidents by 90%.
  • The long-term environmental harm caused by tank failures costs an estimated $5 billion annually in cleanup and remediation 
  1. Protecting Assets: Tanks are valuable assets, and their failure can result in significant financial losses.
  • A study by the National Institute for Storage Tank Management (NISTM) found that the average cost of tank failure, including cleanup and legal expenses, is $2.4 million.
  • Tanks represent 30% of a facility’s capital investment, making them significant financial assets.
  • Regular inspections have been shown to extend the lifespan of tanks by up to 20%, significantly reducing the risk of costly replacements 
  1. Ensuring Tank Safety and Compliance: Various industries are subject to regulatory standards for tank safety. Regular inspections are necessary to maintain compliance and avoid fines or penalties.
  • Non-compliance with tank safety regulations can lead to fines that range from $10,000 to $50,000 per day per violation.
  • Approximately 30% of companies in regulated industries have faced compliance-related penalties due to inadequate tank inspections.
  • Regular inspections, coupled with compliance management software, can help businesses avoid costly fines and penalties (Source: EPA).
Importance of Routine Tank Inspections

Essential Tank Safety Measures:

In addition to regular inspections, implementing essential tank safety measures is vital:

  1. Tank Corrosion Control: Implement corrosion prevention and control measures to extend tank life.
  2. Material Compatibility: Ensure stored materials are compatible with tank materials to prevent chemical reactions.
  3. Overfill Prevention: Employ overfill prevention systems to avoid spills and accidents.
  4. Emergency Response: Establish comprehensive emergency response plans in case of a tank failure or leak.

Tank Inspection Checklist:

Utilize this comprehensive tank inspection checklist for a thorough and diligent assessment of your tanks:

  • Tank Integrity: Check for cracks, deformations, or signs of stress on the tank walls and base.
  • Corrosion Levels: Assess the extent of corrosion and address it promptly.
  • Material Compatibility: Verify that stored materials are compatible with tank materials.
  • Safety Standards: Ensure compliance with industry safety standards and regulations.
  • Leak Detection: Employ advanced leak detection methods to identify early signs of leakage.
  • Emergency Equipment: Ensure emergency equipment like spill kits and containment barriers are readily available.
  • Valve and Fitting Inspection: Examine valves and fittings for wear, damage, or malfunction.
  • Overfill Prevention Systems: Test and maintain overfill prevention systems.
  • Environmental Impact Assessment: Evaluate potential environmental impacts and take preventive measures.
  • Documentation: Maintain accurate records of inspections and maintenance activities.


In conclusion, prioritizing regular tank inspections and implementing effective tank safety measures are the cornerstones of safeguarding your operations, the environment, and the well-being of your team. To facilitate these crucial processes and streamline your inspection efforts, Field Eagle offers cutting-edge Tanks and Silos Inspection Software. Our software empowers you to maintain safety and compliance with ease.

For a firsthand experience of how Field Eagle’s Inspection Software can transform your tank inspection processes, we invite you to request a demo on our Request a Demo page. Discover how our software can help you prevent tank failures, minimize environmental impact, and ensure regulatory compliance. Your journey toward a safer, more efficient tank operation begins with Field Eagle.

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